Operator

Job Title:

Shift Operator Biodiesel Plant

Location: VSEZ, Duvvada, Visakhapatnam

Department: Process/Production/Operation

Reporting To: Shift In-Charge / Production Supervisor

Employment Type: Full-time (Shift Basis)

Reporting To: Shift In-Charge

Job Purpose:

To operate, monitor, and maintain various biodiesel production units and utility systems during the assigned shift, ensuring safe, efficient, and continuous plant operation in compliance with operational standards and safety protocols.

Key Responsibilities:

1. Plant Operation

• Operate production equipment such as Bleacher, Deodorizer, reactors, heat exchangers, centrifuges, distillation columns, and pumps involved in biodiesel production.
• Monitor process parameters (temperature, pressure, flow, level, pH, FFA, etc.) using local gauges or DCS/PLC systems.
• Adjust valves, controls, and instrumentation to maintain steady operation.
• Ensure smooth startup, shutdown, and changeover of the plant as per SOPs.
• Ensure smooth running of the process during assigned shifts.
• Adhere to 5S and Good Manufacturing Practices (GMP) in the work area.

2. Raw Material & Chemical Handling

• Safely handle and charge raw materials like vegetable oil, UCO (used cooking oil), methanol, catalyst (e.g., NaOH/KOH/HCl/Citric acid), and other chemicals into designated tanks or equipment.
• Monitor consumption and report any abnormal usage or stock shortages.

3. Product Quality Monitoring

• Collect routine samples from different process stages and coordinate with the QC team for testing.
• Inform Shift In-Charge of any deviations in product quality or process performance.

4. Utilities Operation Support

• Support operation of auxiliary equipment like boilers, cooling towers, air compressors, Chiller and water treatment systems, if required.
• Support in preventive and routine maintenance activities in coordination with the maintenance team.

5. Safety & Housekeeping

• Strictly follow all safety guidelines including PPE usage, chemical handling, and emergency procedures.
• Participate in safety drills, tool-box talks, and risk assessments.
• Maintain cleanliness and order in the operating area and report any leaks, spills, or unsafe conditions.

6. Record Keeping & Reporting

• Maintain shift logs, flow meter readings, tank levels, and equipment status reports.
• Assist in incident reporting and shift handover documentation.

Skills & Competencies Required:

• Basic knowledge of chemical or biodiesel plant operations.
• Ability to read and understand process flow diagrams (PFDs) and standard operating procedures (SOPs).
• Awareness of safety, health, and environmental (SHE) practices.
• Physical fitness and ability to work in a shift-based, field-oriented role.
• Teamwork, attention to detail, and discipline.

Qualifications:

• ITI / Diploma in Chemical, Mechanical, or relevant technical trade.
• Minimum 3 years of experience in a chemical, petrochemical, or biodiesel plant.
• Freshers with strong technical skills and willingness to work in field operations may also be considered.

Work Environment:

• Rotational shift work (Morning/Evening/Night).
• Field-based role requiring work in outdoor and process areas.
• Exposure to chemical handling and mechanical systems.
• Plant environment involving exposure to chemicals, heat, and equipment noise.
• Ensure PPE usage in the Plant.