Reliability & Failure Analysis Lab Support Intern
Flextronics
2 - 5 years
California
Posted: 05/04/2026
Job Description
Job Summary
To support our extraordinary teams who build great products and contribute to our growth, this Summer, we’re looking to add a Reliability & Failure Analysis Lab Support Intern located in our Milpitas, CA site.
Reporting to the Technical Program Manager, the Intern will support analytical characterization, reliability evaluations, and documentation activities within a multifunctional electronics laboratory environment. The role provides hands on exposure to advanced materials analysis instrumentation, metrology tools, and industry standard testing methodologies.
What a typical day looks like:
- Contribute to updates of FA and Reliability Lab capability matrices, test method documentation, and process flow definitions.
- Develop structured Excel‑based metrology templates for cross‑section dimensional analysis; implement statistical charting and train lab personnel in standardized measurement workflows.
- Support ISO/IEC 17025:2017 quality system activities, including document control, method validation updates, and traceability record management.
- Assist in authoring and revising laboratory procedures, equipment SOPs, and calibration/maintenance logs.
- Train on and operate materials characterization equipment such as:
- Cross‑sectioning and metallographic preparation systems
- Dye & Pull / Dye & Pry systems for interconnect integrity evaluation
- C3 (Capacitance Contact Conductance) systems
- SEM/EDX for microstructural and elemental analysis
- High‑resolution digital optical microscopy platforms
- Akrometrix tools for warpage and thermal‑mechanical characterization
- Execute materials characterization tasks, failure analysis evaluations, and reliability test support as assigned.
- Benchmark internal FA and reliability service costs, including consumables, labor, and equipment utilization metrics.
- Participate in calibration, preventive maintenance, and equipment verification activities to ensure metrological accuracy and operational readiness.
Student qualities we’re seeking for this internship assignment:
- Currently enrolled Junior/Senior student pursuing BS degree in Materials Science, Materials Engineering, Mechanical Engineering, or Engineering/Business Management
- Strong proficiency in Microsoft Office Suite, with emphasis on data handling and template creation in Excel.
- Effective technical communication skills for reporting, documentation, and cross‑functional interaction.
- Ability to work autonomously with minimal supervision in a laboratory environment.
- Demonstrated hands‑on aptitude with tools, fixtures, and analytical equipment.
- Strong problem‑solving skills, attention to detail, and ability to context‑switch across multiple technical tasks.
Internship Program Requirements:
- Available for an on‑site, full‑time (40 hours/week) internship for 10–12 weeks during the summer term
- Must be enrolled in a 4‑year accredited university.
- Minimum GPA: 3.0.
Job Category
InternRelocation: Not eligibleIs Sponsorship Available?
NoFlex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email accessibility@flex.com and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).About Company
Flex, formerly Flextronics, is a global leader in supply chain solutions and contract manufacturing. It provides end-to-end services, including design, engineering, and logistics for industries like electronics, automotive, and healthcare, with a commitment to innovation and sustainability.
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