Company Description

Metal Profiles is a prominent manufacturer, exporter, wholesaler, and supplier specializing in sheet metal parts, sub-assemblies, press tools, jigs, and fixtures. With a strong emphasis on delivering quality and precision, the company has established itself as a reliable partner in the industry. Metal Profiles is committed to innovation and excellence, ensuring products meet the highest standards. We take pride in our team-oriented culture and strive to create opportunities for growth and development.
Role Purpose
The Quality Engineer - Press Shop is responsible for ensuring consistent quality of stamped sheet metal components by implementing in-process quality controls, inspection systems, defect prevention, and continuous improvement in line with automotive quality standards.
Key Responsibilities
1. Incoming & In-Process Quality Control
Inspect incoming raw materials:
CRCA, HR, GI, Stainless Steel, Aluminium
Verify:
Thickness, surface finish, coating condition
Conduct first-off approval after tool setup or changeover
Monitor in-process inspections at presses and fabrication stages
2. Dimensional & Visual Inspection
Perform inspections using:
Vernier, micrometer, height gauge, dial indicators
Go/No-Go gauges
Checking fixtures
Verify GD&T compliance as per drawings
Identify defects such as:
Burrs
Cracks
Wrinkles
Springback
Surface dents and scratches
3. Process Control & Quality Systems
Implement and maintain:
Control Plans
Process Flow Diagrams
Work Instructions
Monitor SPC for critical dimensions
Ensure process capability (Cp, Cpk) targets are met
4. Problem Solving & Corrective Actions
Lead and support:
Root Cause Analysis (Why-Why, Fishbone)
Corrective & Preventive Actions (CAPA)
Coordinate with:
Production
Tool Room
Maintenance
Reduce rejection, rework, and customer complaints
5. PPAP & Customer Requirements
Support PPAP documentation for press shop parts:
Dimensional reports
MSA
PFMEA
Control Plan
Ensure compliance with:
Customer-specific requirements
Automotive standards (IATF 16949)
6. Audits & Compliance
Participate in:
Internal audits
Customer audits
Process audits
Ensure adherence to 5S, safety, and standard work
Maintain quality records and traceability
7. Continuous Improvement
Drive scrap reduction initiatives
Improve:
Tool life
Process stability
First-pass yield
Support new product launches in coordination with NPD
Key Skills & Competencies
Technical Skills
Strong knowledge of:
Sheet metal stamping processes
Press tools (blanking, piercing, forming)
Drawing reading & GD&T
Quality tools:
APQP
PPAP
PFMEA
SPC
MSA
Measurement instruments & checking fixtures
Behavioral Skills
Strong observation and analytical skills
Shop-floor problem-solving mindset
Effective communication with operators & engineers
Attention to detail and discipline in documentation
Education & Experience
Qualification:
Diploma / BE / BTech in Mechanical / Production Engineering
Experience:
2-5 years in press shop quality (Automotive preferred)
Key Performance Indicators (KPIs)
Press shop rejection rate
First-off approval success
Customer complaints related to stamping
PPAP right-first-time approval
Scrap & rework reduction
Audit non-conformities (zero major NCs)
Preferred (Added Advantage)
Exposure to:
Progressive tools
High-tonnage press lines
Experience with:
Powder coating / CED pre-press inspection
OEM / Tier-1 customer interaction experience

Quality Control Engineer

Metal Profiles

Job Description

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