NPD- Sheet Metal

Job role:- Sheet Metal tooling and component development

Department:- NPD

Job Function: Development

Location - Pune

Key Performance Indicators

1. Design and development of press tools

2. Product development (project) completion to agreed / customer due date, Right First Time

Roles & Responsibilities:-

• Part Feasibility review of parts.
• Stagewise process design for stamping process.
• Prepare Quality plan of the product to be developed.
• Approve the Tool design (Back up calculations to meet the product dimensions, Tool construction)
• Manufacturing of tool/Fixture / Gauges concept.
• Track the projects for progress of tooling development.
• Conduct stage wise PPAP at component manufacturer
• Review process costing & give inputs to costing team.
• Continual improvements in processes to improve upon Quality , cost , delivery

Skills:

• Identification of failure mode / design errors.
• Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
• Use of product and process knowledge to build the P FMEA for Tool & Process
• Use of knowledge to make tooling to produce expected quality product with inbuilt poka-yoke, rapid detection systems
• Use of process understanding to make product defect free.
• To ensure project completion happens within customer due date time.
• Stage wise PPAP, Implementation of IATF 16949,

Identify patterns (pattern recognition), Maintain a database.

• To facilitate cost negotiations with suppliers.

Experience: 12-20 years experience in a similar industry & function

Qualification: BE Mechanical / DME + Tooling

Professional Courses : Tool design & manufacturing