Lead Instrumentation Maintenance: Deputy Manager / Manager : Nandesari Location

Responsibilities

Critical

• System DCS/PLC/ESD Programming & Troubleshooting
• Functional Safety Standards (e.g., IEC 61508, IEC 61511)
• Risk Assessment and Management
• Regulatory Compliance (e.g., OSHA, EPA)
• Technical Procurement and Vendor Coordination
• Project Lifecycle Management
• Calibration Process
• Rotary Equipment & Woodward Governor Programming
• SAP System, PM Module, MM Module
• Advanced Process Control (APC)
• Instrument Specification and Selection
• Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
• Control System Design
• Instrumentation System Integration
• Performance Monitoring and Optimization
• Root Cause Failure Analysis
• Cost Estimation and Budgeting for Projects & Maintenance
• Interdisciplinary Coordination and Management
• Training and Development of Team Members
• P&ID Study & Review
• Knowledge of Work Permit

Routine

• Regular system checks and maintenance
• Documentation and reporting
• Continuous improvement initiatives

Competencies

Behavioral

• Manpower Handling
• Leadership
• Communication
• Decision Making
• Team Management
• Adaptability
• Problem-solving
• Project Management
• Attention to Detail
• Creativity
• Interpersonal Skills
• Active Listening

Technical

• DCS/ESD/PLC System
• HART & Loop Calibrator
• Calibration Techniques
• DCS/PLC/ESD Programming
• Rotary Equipment Management
• Woodward Governor Programming
• PM Module Knowledge
• MM Module Knowledge
• Control System Design and Development
• Factory Acceptance Testing (FAT)
• Site Acceptance Testing (SAT)
• Data Analysis and Reporting
• Instrumentation Specification and Selection
• Project Management Skills
• Risk Assessment and Mitigation
• Integration of Control Systems
• P&ID Review
• Hookup Drawing Study

Experience

• Total Experience: 10+ Years
• Relevant Experience Preferred in this Role: 10+ Years

Qualification

• BTech in Instrumentation/Electronics and Communication

Knowledge of Software/Application Systems/Tools

• MS Office
• SAP/ERP

Interaction

Internal

• Process/Production

• Utility & Boiler

• HSEF

• Electrical

• Mechanical

  Nature of Interaction: Troubleshooting & MOC with all departments

External

• Government Officials: Related to Weighing Scale Calibration
• Consultants & Vendors: Review Quotations