Lead Engineer - VCU

Responsibilities & Key Deliverables

Key Tasks and Deliverables

• Design and develop advanced control algorithms for Vehicle Control Units (VCU) in electric powertrains (ePT) using MATLAB/Simulink and Stateflow.

• Calibrate EV control system functions to optimize performance, driveability, energy efficiency, and charging behavior.

• Conduct vehicle-level simulations and calibrations for torque path, thermal management, and energy management systems.

• Collaborate cross-functionally with architecture, software development, validation teams, and suppliers to ensure seamless integration.

• Execute model simulations, validation, and auto-code generation using industry-standard tools.

• Perform requirement analysis and maintain traceability using Polarion or DOORS.

• Ensure compliance with ISO 26262 and ASPICE standards throughout development and validation cycles.

• Lead supplier technical deliverables and manage project timelines and quality.

• Analyze and resolve issues from field, validation, HIL, build, and plant environments.

Critical Must-Have Deliverables

• Validated and production-ready control algorithms for VCU (ePT).

• Calibrated vehicle functions including pedal map, creep control, adaptive cruise control, ABS/ESP intervention, and torque limits.

• Compliance documentation aligned with ISO 26262 and ASPICE standards.

• Functional validation reports using tools like INCA, Canoe, and dSPACE.

• Traceable requirements and calibration test plans using Polarion or DOORS.

Good-to-Have Deliverables

• Calibration support for ADAS, 4-Quadrant drive systems, and energy storage systems.

• Enhancements to embedded software architecture and microcontroller integration.

• Contribution to innovation in EV driveability and range optimization.

• Development of internal knowledge repositories and calibration libraries.

Experience

• 9–10 years of hands-on experience in EV/HEV control systems, calibration, and model-based development.

• Proven track record in vehicle-level testing, diagnostics, and embedded software validation.

Industry Preferred

• Automotive OEM R&D

• Tier 1 automotive suppliers

• EV/HEV development and calibration teams

Qualifications

• B.E./B.Tech or M.Tech in Electrical, Electronics, Mechatronics, or Automotive Engineering.

• Specialization in Control Systems, Embedded Systems, or Vehicle Dynamics preferred.

General Requirements

Competencies and Skills

Functional Competencies

• Model-Based Design & Development: MATLAB/Simulink, Stateflow, Embedded C

• Calibration Expertise: Driveability, performance, range, torque path, thermal and energy management

• Testing & Validation: Vehicle-level testing, debugging, HIL, SIL

Tools and Techniques Used

• Calibration Tools: ETAS INCA, Vector CANoe, Visu

• Simulation & Code Generation: MathWorks suite, RTW, dSPACE

• Requirement Management: Polarion, DOORS

• Diagnostic Protocols: CAN, LIN, UDS

• Standards Compliance: ISO 26262, ASPICE, AUTOSAR, SAE, MISRA

Behavioral Competencies

• Strong analytical and problem-solving mindset

• Effective communication and presentation skills

• Proactive, detail-oriented, and data-driven approach

• Team leadership and supplier management capabilities

• Ability to work independently and collaboratively across functions