Job Summary:

Perform FEA, Dynamics, NVH, Durability simulations of Chassis systems.
Build, assemble, analyze and validate complete vehicle and system level finite element models.
Assess structural & fatigue requirements for chassis & suspension, using latest CAE methods & tools.
Develop & optimize suspension & chassis structures to meet requirements.
Develop CAE modeling methods, requirements & perform correlation studies with physical test data.
Develop process improvements to enable faster, enhanced, more robust analysis to be performed.
Work collaboratively in the CAE and advanced Design team to deliver robust design solutions.
Design and develop new concepts and simulation technologies for ePowertrain application for high voltage EV application
Ensure all design schedules are accomplished inclusive of providing regular project status updates to all project engineers.
Develop and maintain Design Verification Plan and Report (DVP&R.)
Perform & execute root cause analysis to solve the design & field failure related problem
Support vehicle launches on-site and be able troubleshoot concerns using calibration & diagnostic tools
Monitor and respond to quality indicators and warranty trends to perform root cause analysis.

Key Responsibilities:

Perform & guide various types of simulation used for chassis component level & system level to build first time right proto
Responsible for weight & cost optimization at component & system level through simulation without affecting performance, efficiency, range & component life
Develop simulation & optimization strategy for EV application
Support current model production / design problem solving cross-functional teams to achieve warranty, Cost, and customer satisfaction metrics.

Key Skills Required:

Very good hands on experience in various simulation tools on CAE, NVH, Durability for chassis system
Thorough understanding of finite element analysis. MUST have hands-on experience with solvers such as ABAQUS and OPTISTRUCT. Pre- and post-processing tools like HYPERMESH and HYPERVIEW. Fatigue tools such as NCODE DesignLife and Hyperlife.
Experience with Optimisation & DoE toolsets such as Optistruct, Isight, Hyperstudy etc. preferable.
Working with both metallic and composite structures.
Demonstrates high levels of personal motivation to join a start-up organization and sees development opportunity in doing so, takes a proactive approach to self-development.
Demonstrates alignment to company values; Honesty, Care, Vision, Action. Someone who respects and works well with others.
The ability to maintain the highest standards of confidentiality in all aspects of work.
In-depth knowledge of design, optimization, Integration & first time right proto development through simulation.
Extensive and demonstrable experience

Software Tools:

Experience Range - 10+ years of experience in automotive chassis simulation at system level.

Qualification - BE/B.Tech/M.Tech in Mechatronics/Automobile/Mechanical Engineering

Durability Simulation Analyst - CAE