Dimensional Management Engineer

You’ll be our:  Dimensional Management Engineer  (UR-3162)

You’ll be based at:  IBC, Bangalore

You’ll be Aligned with: Team Lead- Dimensional Management 

You’ll be a member of:  Vehicle Integration Department

What you’ll do at Ather - 

• Define vehicle-level datum, and location strategy for all parts, including visible and non-visible components, in alignment with Design (Styling) requirements and manufacturing constraints.

• Ensure the datum definitions are robust enough to support the entire assembly process, from part fabrication to final assembly.

• CTQ signoff with design module and have an agreement for the Assembly sequence with Manufacturing Engineering Assembly.

• Perform detailed tolerance stack-up analysis to identify potential fit and finish issues early in the design process.

• Use the results of this analysis to refine part designs, assembly processes, and fixture requirements to achieve the desired gap and flush outcomes.

• Based on the tolerance stack-up analysis, define the optimal assembly sequence that ensures the highest quality fit and finish.

• Collaborate with the design team to ensure that all 2D drawings and 3D models reflect the necessary tolerances and assembly requirements as per agreement in a form of Drawing approval

• Define the requirements for any fixtures needed during the assembly process, including detailed design specifications.

Cross-functional Responsibilities:

• Support the manufacturing team in resolving any issues related to fit and finish during the assembly process.

• Conduct root cause analysis for any deviations from expected outcomes, providing detailed reports and recommendations for corrective actions.

• Work closely with CFT including the Design (Styling), Engineering, Manufacturing, and Quality Assurance through to ensure alignment and project execution.

Team Responsibilities:

• Work closely with the Vehicle Interaction check and Mechanical systems engineering team to understand and communicate the impact of part variation while performing the Vehicle Integration checks

• Work closely with the Modules to have advance checks of part variation and provide suggestions for early design consideration

• Participate in the internal Design reviews, DMU Review discussions, Proto and Pilot builds, RCA discussions

• Support the Vehicle System team with the RCA on issues related to improper assembly or fit and finish at the assembly level or Vehicle Level.

Here’s what we are looking for:

Domain skills:

• Deep understanding of 2-wheeler vehicle architectures and subsystems

• Knowledge of electric 2-wheeler mechanical layouts

• Dimensional engineering Approach

• Understanding of the product perceived quality and Problem Solving

Functional Skills:

• Very good operation knowledge of vis VSA software tool, Ug Nx, Teamcenter

• GDnT, Tolerance stack up, PMI (Part manufacturing information) and MBD (Model based definition)

• Knowledge of the manufacturing process of plastic and sheet metal parts

• Understanding of a New product development stages and process.

• Knowledge on Python programming and exposure to process automation

What You bring to Ather:

• B.E. / B.Tech. Mechanical Engineering with a reputed institute, having 7 to 9 years of overall experience in 2W / 4W Industry. 

• Minimum 5-7 years exp into Dimensional Management / DVA with a strong foundation of the manufacturing process of mechanical components.