CAD/CAM Engineer (Product Development)

Windbridge Concepts is scaling its advanced manufacturing capabilities. We are looking for a highly skilled CAD/CAM Engineer who thrives in the intersection of digital design and physical production. Unlike a traditional drafting role, you will be the bridge between a concept and a finished high-fidelity prototype or serial production part.

You will be responsible for interpreting complex geometries and determining the most efficient manufacturing routewhether that is Additive Manufacturing, CNC Machining, or Bridge Tooling.

• Design for Excellence (DfX): Review and optimize 3D models for various manufacturing processes including SLA/SLS/FDM 3D printing, 5-axis CNC machining, and Injection Moulding.
• Tooling & Mold Design: Design core/cavity inserts and feed systems for Vacuum Casting (silicone molds) and Rapid Tooling (Injection Moulding/RIM).
• CAM Programming: Generate precise toolpaths and G-code for CNC machines, ensuring optimal surface finish and dimensional accuracy.
• Material Strategy: Select appropriate resins, filaments, or alloys based on the mechanical requirements of the prototype (especially for Reaction Injection Moulding ).
• Project Troubleshooting: Identify potential manufacturing failures in the design phase and provide corrective feedback to the design team or clients.

• Expert Software Proficiency: Advanced mastery of SolidWorks (for engineering/tooling) and Rhino3D (for complex surfaces/organic geometries). Proficiency in Fusion 360, Mastercam, or Magics is a significant plus.
• Multi-Process Expertise: Proven experience in:
• Subtractive: CNC Milling/Turning setup and programming.
• Additive: Industrial 3D printing workflow and support generation.
• Casting/Moulding: Vacuum casting workflows and Reaction Injection Moulding (RIM) for large-scale parts.
• Material Knowledge: Understanding of polymers, elastomers, and metals used in rapid prototyping.
• Precision: Deep understanding of tolerances ($ISO$ standards) and GD&T (Geometric Dimensioning and Tolerancing).

• 36 years of experience in a high-stakes prototyping house, automotive design studio, or medical device manufacturing.
• Ability to manage multiple projects simultaneously under tight "rapid prototyping" deadlines.
• Strong communication skills to explain technical manufacturing constraints to non-technical clients.