AM/DM - Melting & Pouring, Foundry PU

Requirements

 Knowledge of Foundry Technology Processes.
• Knowledge of Metallurgy , Various C.I. Grades its Micro structures etc.
   Expert Knowledge about Induction furnace and it's auxilary equipments like cooling / Water circulations etc. can independently manage and controll.
   Expert knowledge about Induction Furnace melting operations and Auto Pour Holding Furnace / Rrefractories/ Monitoring of condition analysis and necessary measures.
• Knowledge of preceding and subsequent process like Core making, Sand Plant, Molding, Fettling  and Rejection etc.
• Knowledge of 7QC tools, Daily Work management, TPM ,Lean manufacturing, ISO, TS 16949, 5S, OHSAS18001. etc.
• Knowledge of casting defects and analysis and it's remedy.
• Knowledge of DCP, PPAP, APQP
• Knowledge of Revenue cost elements and it’s measures to control it.
• Knowledge about Energy audit and energy conservation techniques.
• Knowledge about resource planning and resource optimization.

Education Qualification

B.E or Diploma in metallurgy/Mechanical / Post Diploma in Foundry Technology.

General Experience

Competencies

Metallurgy , Foundry CI Production Process, Man Management  skills,  Competency on Induction Furnaces and Press Pour Furnaces efficient operations.
Castings Defects and it's remedy.
Raw material.
Furnace Refractories.

Understanding of Improvement Tools like TPM/5S/Lean manufacturing.
Technical knowledge and skill about Induction Melting practices.
Foundry Process knowledge.

System Generated Secondary Skills