Thermal Engineer
Actalent
2 - 5 years
Bengaluru
Posted: 23/04/2026
Job Description
Location: Bangalore
Experience: 5-10 yrs
Roles and Responsibilities
Architect, design, model, and validate thermal solutions for Energy Storage Systems (ESS) and power electronics
Build CFD models and instrumented thermal test vehicles to validate designs against simulation
Create thermal solutions that balance performance, form, and function across the product portfolio
Optimize designs for thermal performance, DFM/DFA, acoustics, size, reliability, and cost
Provide clear, actionable thermal design guidance to cross-functional engineering teams
Size and select components for passive, forced-air, liquid, and two-phase thermal solutions
Manage thermal supplier relationships, supporting component selection, validation, and integration
Partner with validation and reliability teams to define thermal test parameters and acceptance criteria
Collaborate with software and firmware teams to establish thermal policies for control algorithms
Minimum Qualifications
Bachelor's degree in mechanical engineering or a related field
Minimum 7 years of hands-on experience in thermal design and electronics cooling
Willingness to travel up to 30%, including international travel
Knowledge, Skills, and Abilities
Expert-level knowledge of heat transfer, thermodynamics, and fluid mechanics
Expertise modeling passive cooling, forced-air, liquid cooling, two-phase systems, battery thermal behavior, and solar radiation
Proficiency sizing and selecting fans, radiators, heat sinks, heat pipes, and related components
Experience with instrumentation and data acquisition methods for thermal validation
Expert proficiency in Ansys, Flotherm, Star-CCM+, or a comparable CFD package
Preferred Qualifications
Master's degree in mechanical engineering with a specialization in heat transfer
Demonstrated record of bringing thermally complex products from development into volume production
Experience with thermal solutions for outdoor NEMA/IP-rated products
Background in validation testing, product reliability, and failure analysis
Proficiency with 3D CAD tools (Creo or SolidWorks preferred)
Experience designing thermal solutions specifically for battery energy storage systems
Familiarity with battery pack failure modes, including thermal runaway, outgassing, and propagation
Working knowledge of UL 9540A regulatory requirements and associated testing
Excellent written and verbal communication skills
Services you might be interested in
Improve Your Resume Today
Boost your chances with professional resume services!
Get expert-reviewed, ATS-optimized resumes tailored for your experience level. Start your journey now.
