Simulation Engineer

Manufacturing Simulation Specialist.

CAE Engineer: Fine Blanking Simulation.

Experience in CAE: 4 to 6 Years.

Qualification: Bachelors or Masters degree in Mechanical Engineering & Manufacturing Technology.

Key Job Responsibility:

• A highly skilled Simulation Specialist to drive our cold forging and fine blanking operations. To virtually validate metal forming processes, optimize tooling sequences, and reduce production costs.
• The primary goal is to simulate manufacturing processes, optimize die design, and prevent defects before physical production.
• Die & Tooling Optimization: Analyze forming loads, die stresses, and tool wear to optimize die design and extend tooling life.
• Defect Prediction: Predict and mitigate manufacturing defects such as crack formation, material tearing, Surface fracture, Die Role, Surface finish, and high residual stresses.
• Sequence Design: Determine the optimal multi-stage pre-form and intermediate operations required to produce net-shape components.
• Process Feasibility: Assess the feasibility of new part designs and suggest the most cost-effective manufacturing routes.
• Analysis & Reporting: Correlate simulation results with actual physical trials; prepare technical reports and present findings to the design and production teams.

Experience in CAE Tools: Solid understanding of metal plasticity, metallurgy, mechanical properties of materials, and metal flow mechanics.

Software - Transvalor FORGE

Must have Very Good working experience in;

Hands-on experience in the cold forging or fine blanking industry. Solid understanding of metal plasticity, metallurgy, mechanical properties of materials, and metal flow mechanics.