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Senior Process Engineer

Talent Sutra

5 - 10 years

Pune City

Posted: 06/05/2026

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Job Description

Key Responsibilities:


  • Develop and optimize new and existing manufacturing processes for scalability, repeatability, efficiency, and cost-effectiveness.
  • Facilitate technology transfer from lab/pilot scale to full production, ensuring robust implementation.
  • Serve as the primary liaison between R&D, production, and shop floor personnel, translating technical requirements and facilitating process improvements.
  • Monitor, analyze, and report on process performance, quality metrics, and yields; recommend and implement improvements.
  • Lead and participate in troubleshooting operational or technical issues on the shop floor; drive problem-solving efforts.
  • Create and maintain process documentation, standard operating procedures, FG specifications and work instructions to ensure clarity and compliance.
  • Analyse raw material quality & performance against batch to batch & seasonal variations & create a data bank to ensure consistency in FG.
  • Train operators and technical staff on new processes, tools, and technologies introduced to the shop floor.
  • Ensure adherence to quality, environmental, and safety regulations within all process operations.
  • Support and lead continuous improvement initiatives using Lean, Six Sigma, or similar methodologies.

Responsibilities


  • Develop and optimize new and existing manufacturing processes for scalability, repeatability, efficiency, and cost-effectiveness.
  • Facilitate technology transfer from lab/pilot scale to full production, ensuring robust implementation.
  • Serve as the primary liaison between R&D, production, and shop floor personnel, translating technical requirements and facilitating process improvements.
  • Monitor, analyze, and report on process performance, quality metrics, and yields; recommend and implement improvements.
  • Lead and participate in troubleshooting operational or technical issues on the shop floor; drive problem-solving efforts.
  • Create and maintain process documentation, standard operating procedures, FG specifications and work instructions to ensure clarity and compliance.
  • Analyse raw material quality & performance against batch to batch & seasonal variations & create a data bank to ensure consistency in FG.
  • Train operators and technical staff on new processes, tools, and technologies introduced to the shop floor.
  • Ensure adherence to quality, environmental, and safety regulations within all process operations.
  • Support and lead continuous improvement initiatives using Lean, Six Sigma, or similar methodologies.


Qualifications


  • Bachelors or masters degree in food technology / food science/ food engineering or related field.
  • 5 to 7 years of relevant experience in process engineering, technology transfer, or manufacturing operations; experience in R&D-to-production roles is desirable with Packaging understanding.
  • Experience of existing technologies like Thermal Processing, Frozen formed Foods, Hot fill, Sauces & Emulsion, Seasonings, Raw Material Handling, SQA, Industrial Engineering (Min 2 of our existing lines).
  • Proficiency with process analysis/statistics software (e.g., Minitab, JMP, Excel) and exposure to digital manufacturing systems is desired.
  • Professional certification in Lean, Six Sigma (Green Belt or higher), or similar frameworks (preferred).


Required Skills

  • Technical and Process Knowledge: Deep understanding of manufacturing process engineering, equipment, and technology relevant to the industry.
  • Analytical Thinking: Strong problem-solving and root-cause analysis skills; adept at using data and statistical methods. (6-sigma tools)
  • Communication: Excellent verbal and written communication skills; proven ability to interact with diverse teams (R&D, production, shop floor, Supply and Equipment suppliers).
  • Project Management: Effective at managing projects, including timelines, deliverables, and cross-functional coordination.
  • Hands-On Approach: Comfortable working on the shop floor and directly engaging with the processes and people.
  • Adaptability: Flexible to handle rapidly changing technologies or priorities in a dynamic production environment and keep updating to latest technological developments.
  • Invest time upgrading the processes to make plant and product more sustainable.


Preferred Skills

  • Physical presence on the shop floor for a significant portion of work hours More than 70 80 % of the time.
  • A willingness to work flexible hours or shifts as needed to support production and technology transfer activities.
  • Strong commitment to safety, quality, and regulatory compliance.
  • Proven record of delivering process improvements, solving production problems, and driving cross-departmental collaboration.
  • Excellent organizational skills, self-motivation, and ability to work independently under minimal supervision.

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