Reliability Engineer

About the Job:

Key Responsibilities

Perform validation and reliability testing for EV electrical and electronic systems/components.

Execute testing activities according to automotive and EV standards and test specifications.

Develop and maintain test plans, test procedures, validation reports, and test documentation.

Conduct functional, environmental, electrical, thermal, vibration, and endurance testing.

Operate and maintain test equipment such as oscilloscopes, power analyzers, DAQ systems & Data loggers.

Analyze test results, identify failures, perform root cause analysis (RCA), and recommend corrective actions.

Support qualification and compliance testing for EV products and subsystems.

Collaborate with design and development teams during product validation and debugging activities.

Ensure adherence to safety procedures and quality standards during testing activities.

Participate in DFMEA/PFMEA, reliability improvement, and continuous quality initiatives.

Prepare detailed technical reports and present findings to stakeholders.

Required Skills & Qualifications

Bachelors degree in Electrical & Electronics Engineering / Electronics & Communication Engineering or related field.

23 years of experience in reliability testing, validation, or product testing in EV or automotive electronics domain.

Hands-on experience with EV testing standards and automotive validation procedures.

Good understanding of:

• Battery Management Systems (BMS)
• Power electronics
• DC-DC converters
• Motor & controllers
• Wiring harness and electrical systems
• CAN Protocols

Familiarity with automotive/EV standards such as:

• ISO 16750
• IEC standards
• AIS standards
• UN 38.3
• LV124/LV148 (preferred)
• IEC 60068 environmental testing standards

Knowledge of reliability and environmental testing:

• Thermal cycling
• Vibration testing
• Humidity testing
• HALT/HASS
• EMC/EMI basics

Experience using laboratory instruments and test automation tools.

Strong troubleshooting and analytical skills.

Ability to interpret schematics, datasheets, and technical specifications.

Good communication and documentation skills.

Preferred Qualifications

Experience in EV charger, battery pack, automotive ECU, or power electronics testing.

Exposure to CAN communication and automotive diagnostic tools.

Familiarity with APQP, PPAP, and automotive quality processes preferred.