Mechanical Engineer — Hydraulics

Job Title: Mechanical Engineer Hydraulics Company: Frontier Alloy Steels Limited (FASL) Location: Paonta Sahib, Himachal Pradesh, India Workplace Type: On-site Employment Type: Full-time Experience Level: Entry to Mid-Senior (Freshers to 10+ years) Industry: Industrial Machinery / Railway Manufacturing / Precision Engineering Function: Engineering Mechanical / Hydraulics

About the Company

Founded in 1955 as Frontier Welding Works by Gyan Chandra Bhatia and incorporated in its present form in 1986, Frontier Alloy Steels Limited (FASL) has grown into a leading Indian manufacturer of precision-engineered components and systems for the railway sector. With over six decades of manufacturing heritage, FASL supplies critical parts and assemblies to Indian Railways and to railway Original Equipment Manufacturers in the United States and Europe.

Our manufacturing operations span four disciplines steel castings, investment castings, fabricated products, and metal-bonded rubber supporting flagship rolling stock platforms including Vande Bharat, LHB coaches, and locomotives. The company is committed to precision engineering, technical depth, and long-term excellence in service.

Our Paonta Sahib facility is currently undergoing planned expansion in the area of engineered hydraulic systems for rolling stock and heavy industrial applications, and we are building a dedicated team to support this growth.

About the Role

This is a full-time, on-site position for a Mechanical Engineer specialising in hydraulics at our Paonta Sahib facility. The role spans design, development, testing, production, and maintenance of hydraulic systems, with responsibilities including detailed CAD-based design, prototyping, validation testing, project execution, and ensuring alignment with applicable performance and safety standards.

We are recruiting across four functional teams:

• Hydraulic Development design, simulation, and prototyping
• Research & Development testing, validation, and performance characterisation
• Production process engineering, assembly, and series manufacturing
• Maintenance uptime, reliability, and equipment troubleshooting

Candidates will be matched to the team best aligned with their experience and interests during the interview process.

Key Responsibilities

• Design, simulate, and prototype hydraulic systems and sub-assemblies using appropriate CAD and CAE tools
• Conduct and support validation testing including load, endurance, leak, pressure-flow, thermal, and fatigue characterisation
• Contribute to process engineering, fixture design, and assembly-line readiness for series manufacturing
• Maintain and improve uptime, reliability, and performance of hydraulic test rigs and production equipment
• Develop and qualify suppliers for seals, valves, bushes, and precision-machined components
• Manage assigned projects from planning through execution, ensuring alignment with timeline, quality, and safety requirements
• Engage with customers including Indian Railways, RDSO, and international rail OEMs on technical reviews, type tests, and qualification audits
• Document technical work clearly through engineering reports, drawings, and standard operating procedures

Required Qualifications

• Bachelor's degree (B.E. / B.Tech) in Mechanical Engineering or a related discipline; Diploma holders with strong relevant hands-on experience will also be considered
• Strong foundation in mechanical engineering principles and machine design
• Proficiency in CAD software (SolidWorks, Creo, or AutoCAD) for technical drawings and 3D models
• Familiarity with GD&T and engineering drawing standards
• Analytical thinking, structured problem-solving ability, and clear technical communication
• Commitment to safety protocols and engineering standards
• Willingness to work on-site at Paonta Sahib and to travel as required for customer visits, supplier development, and field trials

Preferred Qualifications

• Exposure to hydraulics, fluid power, or fluid systems through coursework, internship, project work, or prior employment
• Familiarity with CAE tools such as Ansys, AMESim, or SimulationX
• Project management experience, including planning, scheduling, and overseeing execution
• Awareness of relevant standards including IRS, RDSO, EN, or ISO
• Prior work experience in the manufacturing sector or a related field
• Demonstrated interest in continuous learning, research, and technical self-development

What We Offer

• Comprehensive exposure across design, testing, manufacturing, and field performance
• Direct involvement in programmes for Indian Railways and international railway OEMs
• Sponsored training, certifications, and technical exchange opportunities with our international technology partners
• Compensation benchmarked to industry standards, with performance-linked components
• Relocation and accommodation support for candidates moving to the Paonta Sahib region
• A structured learning environment for engineers at all experience levels, from freshers to seasoned professionals

How to Apply

Email: hroffice.poanta@frontieralloy.com or frontierhrunit1@gmail.com WhatsApp: +91 92185 44306 Subject line: "Hydraulics Engineer [Development / R&D / Production / Maintenance] Paonta Sahib" Or apply directly through LinkedIn.

Referrals are warmly welcomed please tag or share with anyone in your network who may be a strong fit.

Frontier Alloy Steels Limited is an equal opportunity employer. We welcome applications from candidates of all backgrounds.