Mechanical Design Engineer – Training Simulator Systems

Work experience: 2 - 6 years

Location: Hyderabad (Balanagar area)

Job type: Full-time, Permanent, On-site

Domain: Simulation Systems / Automotive / Defence / Mechatronics

Important Note:

This role is focused on hands-on mechanical system design and development for training simulators, including motion systems, control mechanisms, and structural assemblies. Strong practical experience in building and testing physical systems is essential.

About Vir Innovations

We are a product development company headquartered in Hyderabad, specializing in defence technology and the Internet of Things (IoT). Our primary focus is on developing advanced systems in the fields of computer vision, robotics, and fire control systems. Our objective is to create products that are innovative and can match up in the new era of accelerated technological progress. Our vision is to create a better everyday life for many people, by delivering smarter alternatives to existing devices in sectors ranging from defence to consumer electronics.

Why Join Us?

At Vir Innovations, we are a team of driven pioneers working together to create meaningful impact. Our diverse professionals, brought together from different cultures and backgrounds across the country, share a common goal: to innovate and contribute to national security through cutting-edge technology.

Our core values: Passion, Integrity, Innovation, Quality, and Growth form the foundation of our vibrant culture. These pillars guide us as we build groundbreaking solutions that inspire creativity and foster collaboration.

When one joins Vir Innovations, they step into an environment that empowers to:

• Learn and Grow: Gain new skills and knowledge while working on projects that challenge and inspire.
• Innovate and Lead: Contribute to cutting-edge advancements in robotics, automation, and defence technologies.
• Make an Impact: Be part of something bigger your work here directly or indirectly strengthens national security.

We believe in providing equal opportunities to talented individuals from all backgrounds and experiences. If someone is passionate about technology, innovation, and making a difference, Vir Innovations is the place for him. Shape the future of technology with us. Join our team and embark on a career that truly matters!

Role Overview

We are looking for a Mechanical Design Engineer to design and develop a range of training simulator systems across multiple vehicle and platform categories.

This role involves building high-fidelity, physically realistic simulation hardware, including motion systems, control interfaces, structural enclosures, and ergonomic operator stations. The engineer will work on multiple simulator types such as:

• Automotive driving simulators (basic to advanced terrain-based)
• Heavy vehicle simulators (trucks, military vehicles)
• Weapon simulators
• VR based simulators
• Specialized platform simulators (e.g., aerial systems)

The focus is on replicating real-world vehicle behaviour through mechanical design, motion cues, and control feedback.

Key Responsibilities

1. Simulator Architecture & Mechanical System Design

a. Design complete mechanical architecture of simulators, including:

• Structural frames and enclosures
• Operator cabins / cockpits
• Mounting systems for hardware integration

b. Develop modular and scalable designs adaptable across multiple simulator variants

2. Motion System Design & Integration

a. Design and integrate motion platforms (e.g., 2DOF / 3DOF systems) to simulate:

• Acceleration, braking
• Pitch, roll
• Terrain-induced vibration

b. Work on:

• Actuator selection and mounting
• Linkages and motion transmission
• Structural reinforcement and load paths

3. Control Interface & Mechanism Design

a. Develop realistic operator control systems, including:

• Steering systems / control sticks
• Pedal assemblies
• Gear mechanisms
• Lever-based and switch-based interfaces

b. Ensure:

• Accurate force feedback
• Realistic mechanical resistance and travel
• Durability under repetitive use

4. Ergonomics & Human Factors Engineering

a. Design driver/operator stations based on real-world vehicle layouts

b. Ensure:

• Proper reach, posture, and visibility
• Comfort for extended training sessions
• Alignment with human factors standards

5. Vibration, Haptics & Physical Feedback Systems

a. Design systems to simulate:

• Engine vibrations
• Terrain feedback
• Mechanical resistance and tactile cues

b. Integrate:

• Dampers, isolators, vibration systems, and feedback mechanisms

6. Cross-Functional Integration

a. Collaborate with:

• Software teams (simulation engines, physics models, VR systems)
• Electronics/control teams (sensors, actuators, embedded systems)

b. Ensure:

• Low-latency mechanical response
• Accurate synchronization with simulation outputs

7. Prototyping, Testing & Iteration

a. Build and validate working prototypes

b. Conduct:

• Functional testing
• Durability and fatigue testing
• User-based validation

c. Iterate designs based on:

• Performance metrics
• Real-world feedback

8. Manufacturing & Deployment Engineering

a. Create:

• Detailed manufacturing drawings
• BOMs and assembly documentation

b. Work with vendors for:

• Fabrication (metal, composites)
• Machining and assembly

c. Design for:

• Ease of installation
• Transport and deployment
• Maintainability

Required Skills & Qualifications

1.Bachelors degree in Mechanical Engineering or related field

2.Strong experience in:

• Mechanical system design (complex assemblies)
• CAD tools (SolidWorks / CATIA / Creo)

3.Good understanding of:

• Kinematics and dynamics
• Structural design
• Mechanism design

4.Hands-on experience with:

• Prototyping and fabrication
• Actuators, motors, and mechanical linkages

Critical Experience (Preferred)

Experience in one or more of the following:

1.Motion platforms (2DOF / 3DOF / 6DOF)

2.Automotive or heavy vehicle systems

3.Simulator systems (driving, flight, or training)

4.Robotics or mechatronics systems

5.Gaming/force-feedback systems (advanced rigs)

Good to Have

1.Experience with:

• Vibration and haptic system design
• Ergonomics and human-machine interaction
• Composite structures
• FEA tools (ANSYS or equivalent)

2.Strong understanding of:

• Control systems
• VR/AR hardware integration

Key Deliverables

1.Complete mechanical design of simulator systems

2.Functional prototypes

3.Manufacturing-ready documentation

4.Integrated and validated hardware systems

What This Role Is NOT

1.Not a drafting-only role

2.Not suitable for candidates without hands-on build experience

3.Not limited to single-product design; requires multi-system thinking

How to Apply:

To apply for this opportunity, you may also email your resume and cover letter to hr@virinnovations.in with the email subject as "Application for Mechanical Design Engineer Training Simulator Systems Role"

Know More About Vir Innovations

Company Website: https://www.virinnovations.in/

LinkedIn: https://www.linkedin.com/company/virinnovations/

Company Profile: https://shorturl.at/qzp8V