Controls Engineer / PLC Programmer

Company Description

Universal Mechatronics is an ISO 9001 certified company specializing in the design and manufacturing of Test Rigs, Special Purpose Machines (SPMs), Hydraulic & Pneumatic Systems, and advanced automation solutions. With over a decade of experience, the company serves high-profile organizations such as DRDO, ISRO, HAL, and BHEL across Defence R&D, Aerospace, and Industrial sectors. Universal Mechatronics is recognized for its expertise in high-pressure gas and hydraulic systems, advanced automation, and robust after-sales service, including AMC contracts. Headquartered in India, the company takes pride in delivering field-proven, customized engineering solutions. Explore Universal Mechatronics innovations at www.umindia.com.

Role Description

This is a full-time on-site role for a Controls Engineer / PLC Programmer located in Hyderabad. The PLC Programmer will be responsible for developing, testing, and implementing PLC programs for automation systems, working closely with engineering teams to meet system specifications. The role includes troubleshooting and maintaining existing systems, designing electrical control panels, integrating hardware and software for automated equipment, and ensuring compliance with project requirements.

We are seeking an experienced PLC Programmer with a specialization in handling Hydraulic and Pneumatic projects. The ideal candidate will be responsible for designing, developing, and maintaining control systems for industrial machinery, with a focus on hydraulic and pneumatic systems. This role requires expertise in PLC programming, automation, and understanding of hydraulic and pneumatic control principles.

Key Responsibilities:

1.Program PLC Systems: Develop, implement, and troubleshoot programmable logic controller (PLC) systems for industrial machinery, ensuring efficient control of hydraulic and pneumatic components.

2.Integrate Hydraulic and Pneumatic Systems: Integrate hydraulic and pneumatic systems with PLCs to automate industrial equipment.

3.Design and Documentation: Create detailed electrical schematics, diagrams, and technical documentation for control systems, this includes creating Operation and Maintenance Manuals for the control systems.

4.Control System Optimization: Continuously improve control algorithms and logic to enhance machinery performance and efficiency.

5.Testing and Debugging: Perform thorough testing and debugging of PLC programs to identify and rectify issues, ensuring safe and reliable operation.

6.Collaboration: Collaborate with cross-functional teams, including engineers, maintenance personnel, and project managers, to understand project requirements and implement effective control solutions.

7.Compliance: Ensure that control systems meet safety, regulatory, and quality standards, including adherence to industry-specific guidelines.

8.Support during the bidding phase of a new project.

9.Perform factory acceptance test (FAT) and site acceptance test (SAT).

10.Maintenance and Troubleshooting: Provide support for ongoing maintenance and troubleshooting of control systems in the event of malfunctions.

11.Training: Train operators and maintenance personnel in the use and maintenance of control systems

Qualifications:

Bachelor's degree or Diploma in Electrical Engineering / ECE, Automation, or a related field. (Or equivalent work experience)

Minimum of 3 years of experience as a PLC Programmer.

Experience:

Minimum of 3 years of experience as a PLC Programmer handling process industry or Hydraulics and Pneumatics automation.

Proficiency in programming PLCs particularly Delta, Mitsubishi, Allen Bradley, including knowledge of ladder logic, structured text, or other relevant programming languages.

Experience in working with hydraulic and pneumatic components, such as pumps, valves, actuators, and sensors.

Strong understanding of industrial automation and control systems.

Knowledge of relevant industry standards and safety protocols.

Experience with HMI (Human-Machine Interface) configuration & programming.

Experience with SCADA design and configuration.

Familiarity with specific PLC brands and platforms, i.e. Delta, Mitsubishi, Allen-Bradley, etc. is an advantage.

Knowledge on hydraulic and pneumatic systems is desirable.

Familiarity with NI Controller and LabVIEW is preferable.

Skills:

Problem-solving and analytical skills.

Strong communication and teamwork skills.

Detail-oriented with excellent organizational abilities.

Ability to work independently and manage projects effectively.

Knowledge in Hydraulics and Pneumatics.

Development of SCADA using LabVIEW software

Location: Hyderabad, attend the office physically

Company Culture:

We foster a culture of innovation where creativity and collaboration are highly encouraged. We believe that diverse ideas and perspectives drive progress.

Teamwork, brainstorming, and open communication are essential elements in our pursuit of fresh, inventive solutions

We are committed to deliver exceptional products and services. We put our customers at the center of everything we do, striving to exceed their expectations and provide outstanding value.

We understand the importance of work-life balance in maintaining happy and productive employees. We promote flexible work arrangements and offer support to help our team members achieve a harmonious balance between their professional and personal lives.

If you are a skilled PLC Programmer with a background in hydraulic and pneumatic systems and are ready to contribute your expertise to innovative industrial projects, we encourage you to apply. Join our team and help us drive the success of our hydraulic and pneumatic projects.

Qualifications

• Proficiency in PLC programming, troubleshooting, and maintenance
• Knowledge of electrical control systems and designing control panels
• Experience in automation systems and integration of hardware and software
• Familiarity with high-pressure gas handling systems and hydraulic systems is a plus
• Strong problem-solving skills and attention to detail
• Ability to work in a team and communicate technical concepts effectively
• Bachelors degree in Electrical, Electronics, Mechatronics Engineering, or related field
• Prior experience in Defence, Aerospace, or Industrial automation projects is advantageous